Businesses must be able to adapt to the new challenges as electronics is increasingly integrated in mission critical applications, from planes to medical devices, and energy grids. These systems are critical and their failure could have devastating consequences.
In harsh environments, there are extreme humidity, heat and destructive electric and magnetic fields. Environmental conditions can affect the specifications of a product and should be considered during stage of development.
Electronics, also known as electronic waste, or “e-waste”, are often removed despite the fact they can increase productivity and enhance people’s lives. These toxic chemicals and precious metals that are found in e-waste such as palladium and gold can also be found.
Understanding the importance of the value of industrial electronics (EED) can help reduce the amount of eWaste produced and encourage the sustainable management of resources. Remanufacturing, as opposed to retrofitting or refurbishing that focus on upgrading outdated devices with the latest technologies it is a complete approach. It includes disassembling parts, cleaning and fixing them and assembling them into products that retain their original functionality.
To promote remanufacturing as an alternative to disposing of the product, we conducted an online survey with GCC-based industrial electronics repair specialists and determined the top reasons of PCB problems and failures. The study gives technicians valuable insight to improve repair methods and reuse EEE for building the foundation for a long-term sustainable future.
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It’s not the case that “if you find it broken, don’t repair it” in regards to public transport equipment mining equipment or other industrial electronics with a high risk. A single problem with a printed circuit board could cause a whole device to malfunctioning, resulting in significant costs.
The Right to Repair Movement is growing in popularity as an effective way to prolong the useful life of electronic devices and build profitable business models. But several factors such as product design, Intellectual Property, Consumer Laws and Taxation make it difficult to implement the concept.
Ability to think outside the box and adapt is essential for those who work in challenging environments. When they are interviewed applicants are required to describe a situation in which they were required to apply their creativity to solve a problem. Employers will be able to assess the technician’s ability to solve difficulties and to deal with unexpected challenges within a high-speed working environment. The ability to quickly find solutions shows a technician’s imagination and dedication to excellence.
Repairing Electronics in Extreme Temperatures and Humidity
To make sure that electronic components function in the way they were intended throughout the duration of their products, they must be subjected to stringent tests. These tests will often include testing the device to extreme humidity, temperatures and even vibrations.
Electronic components can be damaged by temperatures that are excessive. This is particularly true of circuit boards where the solder that connects components can melt. This could lead to short circuits and even the system failing.
It may cause electrical component problems. The result is material degradation as well as corrosion and leakage of electrical energy. The moisture can get into packaging materials, printed circuit boards as well as other components’ surfaces.
It can also create a problem with signal transmission because it causes a delay in the time it takes for electrons to pass through the circuit. The lag in some instances is so significant that an entire circuit may be unable to function. This can be very dangerous when it comes to machines in industrial use.